Sheet metal services

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From concept to production, we deliver end-to-end sheet metal solutions tailored for efficiency, accuracy, and performance. Our expertise includes precision 2D/3D CAD modelling, stress analysis, and deformation simulation—ensuring every design is optimised for real-world functionality.

We provide comprehensive design validation, advanced nesting optimisation, and expert CNC programming for punch machines, press brakes, and Salvagnini panel benders. Every step of our process is built around manufacturability, compliance with production standards, and maximum material efficiency.

Our team also offers expert consultation to refine your designs—reducing waste, improving structural integrity, and accelerating your path to high-quality, production-ready components.

Partner with us to bring your sheet metal projects to life—smarter, faster, and stronger.

Modelling

  • 3D Modelling

    We provide comprehensive 3D modelling and 2D drafting services specifically for sheet metal components. Our detailed models help visualize parts and assemblies clearly, while precise 2D drawings include all necessary dimensions, bend lines, and fabrication notes. This ensures smooth communication with your manufacturing partners, reduces errors on the shop floor, and accelerates your design-to-production timeline.

  • 2D Drafting

    Our simulation services help you test and refine your designs before committing to manufacturing. We perform stress, strain, and deformation analysis to predict how parts will behave under real-world loads and conditions. By identifying potential weak points and failure risks early, we help you avoid costly rework, improve product performance, and bring robust, reliable designs to market faster.

  • TOLERANCE ANALYSIS

    We offer advanced nesting and layout services to maximize your sheet material yield. By carefully arranging parts for cutting, we minimize scrap and help you reduce raw material costs. Our optimized cutting plans integrate seamlessly with CNC equipment, streamlining production while supporting your sustainability goals. This service is ideal for high-volume production runs where efficiency and cost control are critical.

Simulation

  • STRESS & STRAIN ANALYSIS

    We perform detailed stress and strain simulations to evaluate how your sheet metal parts will respond under various loading conditions. By replicating real-world forces digitally, we help you identify potential points of failure or excessive deflection before manufacturing begins. This proactive approach reduces costly rework, improves safety margins, and ensures your products meet performance requirements from the start..

  • DEFORMATION STUDIES

    Our service includes comprehensive analysis of bending and deformation risks during forming and in-service use. We assess how your parts will behave under expected stresses, highlighting areas susceptible to warping or permanent deformation. This allows you to refine designs early, select appropriate materials, and optimize forming processes to deliver durable, high-quality parts that meet customer expectations.

  • DESIGN REVIEW & VALIDATION

    We offer thorough, simulation-backed design reviews to validate your concepts before production. By using advanced analysis tools, we identify structural weaknesses, assembly challenges, and potential manufacturing issues early in the development cycle. This service helps reduce prototyping costs, shortens development timelines, and improves the overall reliability and quality of your final product.

Nesting

  • NESTING & LAYOUT

    We provide advanced nesting optimization services that maximize material yield and minimize waste in sheet cutting operations. Our team carefully arranges part layouts to use every inch of available material, significantly lowering your production costs. This service is especially valuable for high-volume or high-cost materials, where even small efficiency gains can result in substantial savings over time.

  • CUTTING PLANS

    Our service includes generating precise, production-ready cutting plans tailored for your CNC equipment. We ensure all patterns and instructions are clear, consistent, and optimized for machine capabilities, enabling accurate, repeatable results with minimal operator intervention. This reduces setup times, improves workflow efficiency, and supports higher-quality outcomes on the shop floor.

  • MATERIAL UTILIZATION ANALYSIS

    We conduct detailed analyses of your material usage strategies to help you achieve maximum efficiency and sustainability. By examining cutting patterns, nesting efficiency, and scrap rates, we provide actionable recommendations to reduce waste and lower costs. Our approach supports both your bottom line and your environmental goals, aligning production practices with modern sustainability standards.

PROGRAMMING

  • CNC PUNCHING

    We specialize in developing accurate, production-ready NC programs for Amada Turret Press Punch systems. Our approach focuses on careful tool selection, punch sequencing, and machine optimization to deliver highly efficient programs that reduce cycle times and improve part quality. This service helps ensure consistent, reliable punching operations that support smooth, uninterrupted production on your shop floor.

  • PRESS BRAKE PROGRAMMING

    Our service includes creating precise bending programs for Amada press brakes, tailored to your specific part geometries and material types. We carefully plan bend sequences, tooling setups, and machine parameters to achieve consistent, high-quality results with minimal trial-and-error. This reduces setup time, improves production efficiency, and ensures your formed parts meet tight tolerances and quality standards.

  • SALVAGNINI PANEL BENDER PROGRAMMING

    We offer extensive expertise in creating advanced, text-based programs for Salvagnini panel benders. Our service enables you to produce complex, highly accurate forms with confidence and efficiency. By optimizing bending sequences and machine instructions, we help reduce setup times, minimize errors, and deliver repeatable, high-quality results—even for the most challenging panel designs.

Consultation

  • DESIGN GUIDANCE

    We advise on design improvements, manufacturability, and cost reduction strategies to help you get the best results from your sheet metal projects.

  • PROCESS OPTIMIZATION

    Our team works with you to streamline fabrication processes, from material selection to tooling strategies, improving efficiency and output.

  • TECHNICAL SUPPORT

    We provide expert guidance and troubleshooting support throughout your project lifecycle, so you can move forward with confidence.